| PRODUCTION SUPPORT & SUPERVISION |
| The method of assembly line & techniques assume high
importance to keep up the Delivery schedule, control
Labour cost, minimise assembly failures, to avoid mismatch
/ Difficulty at site during erection and finally to deliver a
quality product to the customer. |
| With our strong expertise in Wind Turbines assembly
we support our customers by offering supervision of
production process supervision, Quality enhancement of
major cost intensive components and Development of
Inplant Testing methods. |
| Here we insist upon some of the widely accepted quality
checks such as NDT methods, supply chain Management
and evaluation of Individual production process which are
very vital to ensure Reliability of the individual components
and the whole WEG. |
| |
| MICROSITING & WIND CURVE ANALYSIS |
| Proper Micrositing & Wind Curve Analysis is one of the
most vital aspects of the Wind power Project to achieve
the target Generation. Correct Positioning & Accurate
prediction of the possible Generation determines the very
basic viability & Realisation of Return on investment. |
| Indo Danish Experts have been specializing in this area
for many years and we support our customers in this aspect
by adopting scientific methods well before the Installation,
thereby turning the predictions into Reality. |
| |
| OPERATION & MAINTENANCE |
| Though
O&M
is the most vital tool which determines the
fate of the WEG,
this has been ignored by most of the WEG Owners
due to lack of awareness which has ultimately
resulted in Substandard Generation, More Failures,
and Reduced Life & Unstable Returns. |
| We at INDO DANISH have developed O&M as the key
activity of our service Portfolio & have invested the best of
our resources with the sole aim of optimising the
performance of the WEGs & maximising the Return on
Investment. |
| Within a short span of time we have created a niche for
ourselves in this key activity & we adopt the following
strategy to ensure effective O&M practice. |
| Reducing O & M Cost |
| INDO DANISH strongly believe that reducing the
Maintenance cost is the main aspect of achieving success
in O&M. We try to achieve this as follows. |
 |
Develop Economical Logistic Plans |
|
|
Identify & Isolate Redundancy |
|
Implement regular Condition Monitoring |
|
Improve Training Standards to O&M Personnel |
|
Re-Evaluate Basic Design Standards |
|
Power Performance Measurements |
|
Vibration Analysis |
|
|
Providing Recommendations for further R&D |
|
|
| Reducing System Reliability |
| Another important aspect of O&M is the improvement
in System Reliability though which the Rate of failure can
be minimized, probable failures can be predicted & the life
of the WEG can be extended. |
| We adopt the following methods to achieve this aspect |
|
Identify the critical components |
|
Classify the failure modes |
|
Analyse the Root Cause for Failure |
|
Develop Better Operating Environment |
|
Carry out Wind Curve / Power Curve / Pitch Angle
Analysis |
|
Train the O&M personnel |
|
| Condition Monitoring and Failure Analysis |
| Proper & Regular condition monitoring reduces the
chance of Equipment failure & any inherent fault can be
traced well in advance. Correct Failure analysis avoids
similar pattern of failures in the future & improve the safety
for working personnel. We at INDO DANISH carry out such
important analysis by our meticulous planning & strict
implementation of such procedures for major components
as follows. |
|
Gear Box |
|
Rotor Bearings |
|
Rotor Blades |
|
Transmission Bearings |
|
Generator Bearings |
|
Electrical & Electronic Components |
|
Earthing System |
|
Turbine sound & Vibration |
|
| Special Case Investigations |
| We do carry out some case investigations for
Improvement such as |
|
Identification of Manufacturing Defects |
|
Calculation of Design Vs Actual Loads |
|
Monitoring of Operational Behaviour |
|
System Design Compatibility for Local Requirement |
|
Failures due to Inadequate monitoring |
|
Assembly & Quality Checks |
|
Lubricant Analysis |
|
Torque Investigation |
|
Implementation of NDT methods |
|
Time study process & Lean management |
|
